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ROUGHING, EDGING AND FINISHING MILL (REF) OPERATOR
Reference Code   HSM-REFOpr
Department   Heavy Section Mill
Job Title   Roughing, Edging and Finishing Mill (REF) Operator
Job Location   Abu Dhabi
No. Of Vacancy   4
Date Posted   1/1/2010
Closing Date   12/31/2010

The desired candidate should have 8 years experience in relevant Steel Industry and must have an Industrial Diploma/Degree.

General Summary:

Plant:A 1mtpy Heavy Section Mill capable of rolling a very wide and complex range of products to demanding customer tolerances with piece weights from 17 kg/m to 540 kg/m, run-out lengths up to 170 metres and final cut-lengths from 6 to 24 metres. Highly demanding product and process complexity and frequent fast paced product change-overs are key features of this 250 ton per hour, $450m steel mill.

Sub Plant: A three stand close coupled universal reversing intermediate and finishing mill (REF), capable of rolling in two-high mode. The near net shape is reduced to its final customer product dimensions with a final run-out length of up to 170 metres. The mills are capable of rolling forces up to 1000t on the horizontal rolls and 600t on the non-driven verticals with speeds of up to 8 m/s. An in-line profile gauge provides accurate dimensional feedback for the final dimensions. The process is highly automated and demands high levels of skills and attention.

Deployment date will be 3rd quarter of 2011.

Skills Requirement

  Able to determine root cause of poor REF operation and dimensional, roll designs and schedules through analytical interpretation of REF screens
  Constantly monitor, pace and communicate accordingly to mill pulpits and personnel to ensure optimal operational conditions
  Manage the mill set-up, delivery and rolling practices to ensure a cobble free operation. Skilled at trimming and controlling the section dimensions and profile
  Manage the REF operational plant to ensure consistent product tolerances, delivery and defect free product to match customer requirements
  Monitor and manage the mill set-up, roll-wear, design and gap parameters to ensure defect free product
  Monitor and manage the Roll Change and Datum Set sequences
  Pace the REF mill and communicate upstream and downstream to ensure optimal operating conditions
  Total Industrial experience in relevant Steel Industry